| Product | Scanners for agroecological guidance to farmers. |
| Technology | Vacuum casting |
| Material | PU ABS |
| Finish | Soft-touch painting |
| Timeline | 17 days / order |
| Quantity | 25 sets per order |
In the world of rigorous industrial production, this case is an outstanding example. We are supporting recurring orders, and our goal is to consistently provide high-quality final products in small batches of 25.
These products are designed to meet the stringent standards of the agricultural industry, where both appearance and functionality matter greatly.
About our client
Our client provides innovative solutions to drive agro-ecological transition and enhance the understanding of production quality.
Their products enable precise measurement of the nutritional quality of food products. This approach ensures high-quality, transparent, health-conscious, and sustainable food production for the future.
Technical challenges
Precision assembly: A primary requirement was that each component must fit together seamlessly without any deformation. Flawless interlocking was critical to ensure the product’s optimal performance.
Durable rubberized finish: The exterior finish demanded a precise application of rubber paint for perfect adhesion and unparalleled longevity, ensuring our products could endure the harsh conditions of the agricultural field.
Distinctive branding: Our mission extended to incorporating a distinctive logo, a pivotal step in reinforcing the brand’s identity and market presence. The green logo, painted onto the black rubber finish, presented its own set of challenges. The smallest pattern of the logo had a width of just 0.29 m, requiring the highest level of precision during painting.
Metal insert overmolding: Another technical achievement was the seamless overmolding of metal inserts, ensuring the harmonious integration of metallic and plastic components.
Our solution
To address these multifaceted challenges, our team employed advanced techniques in manufacturing and assembly. Each product was crafted with meticulous precision, ensuring a flawless fit and an impeccable appearance.
The rubberized finish was applied with expert precision, offering not only aesthetic perfection but also unmatched durability, thus safeguarding against the rigorous demands of the agricultural industry.
The green logo, with its intricate patterns, was painted with extreme care to maintain a width of just 0.29 m.
The overmolding of metal inserts was executed with precision, guaranteeing the seamless coexistence of metal and plastic components.
In addition to the above challenges, we had to overcome several intricate assembly requirements:
- The gap between the upper and lower covers was relatively small, demanding an extremely precise assembly process.
- The contact area was relatively large, with a full circle of 1mm ribs on the edge of the product. Achieving a seamless fit here was a testament to our precision.
- According to the 2D plans, we had to install and test different types of threads and inserts (M2, M3, G1/4, etc.), ensuring that they assembled flawlessly.
Results
The final products effortlessly blend aesthetics and functionality, catering to the high standards of the agricultural industry.
Our consistent delivery of small batches of high-quality final products has played a pivotal role in our client’s ongoing success within this demanding industrial landscape.
Our expertise in assembly, finishing, design, and manufacturing has not only assured customer satisfaction but also bolstered their brand reputation, solidifying their standing in the market. The successful assembly of intricate components and threads further underscores our commitment to precision and excellence.
